belt conveyor guide idler roller
belt conveyor guide idler roller
Product Introduction
Welcome to Cangzhou Idler Conveyor Machinery Co., Ltd, a leading manufacturer and supplier specializing in high-quality conveyor components. Our Belt Conveyor Guide Idler Rollers are meticulously engineered to meet the demands of various industries, including mining, steel, cement, and more. With decades of expertise and advanced technology, we provide reliable and efficient solutions for conveyor systems globally.
The Belt Conveyor Guide Idler Roller is an essential component in conveyor systems, designed to maintain proper belt alignment and support the conveyor belt's load. Our rollers are crafted with precision to ensure optimal performance, durability, and efficiency. By reducing friction and minimizing belt wear, our guide idler rollers contribute significantly to the overall longevity and reliability of your conveyor system.
At Cangzhou Idler Conveyor Machinery Co., Ltd, we pride ourselves on our commitment to quality and innovation. Our products are manufactured using state-of-the-art technology and undergo rigorous testing to ensure they meet the highest industry standards. We are dedicated to providing our clients with top-notch products and exceptional customer service.
Product Parameters
| Parameter | Specification |
|---|---|
| Roller Diameter | 89 mm, 108 mm, 133 mm |
| Roller Length | 300 mm, 400 mm, 500 mm |
| Roller Material | Steel, Stainless Steel |
| Roller Weight | 2.5 kg, 3.5 kg, 4.5 kg |
| Bearing Type | Deep Groove Ball Bearing |
| Load Capacity | 500 kg, 800 kg, 1000 kg |
| Temperature Range | -20°C to 80°C |
| Surface Treatment | Powder Coating, Galvanized |
Physical and Chemical Properties
Our Belt Conveyor Guide Idler Rollers are characterized by their robust physical and chemical properties, which ensure durability and longevity under various operational conditions. The rollers are made from high-quality steel or stainless steel, providing excellent resistance to corrosion, abrasion, and wear.
- Corrosion Resistance: The rollers are treated with powder coating or galvanized finishes to enhance resistance to environmental factors.
- Wear Resistance: The use of high-strength materials and precise manufacturing processes ensures long-term performance even in harsh conditions.
- Temperature Tolerance: Designed to operate effectively within a wide temperature range, accommodating both hot and cold environments.
Mechanical Performance
Our guide idler rollers are engineered to deliver superior mechanical performance, ensuring efficient and reliable operation of conveyor systems:
- Load Distribution: Designed to evenly distribute the load across the conveyor belt, reducing stress and extending the lifespan of both the roller and the belt.
- Friction Reduction: High-quality bearings and precision manufacturing minimize friction, leading to smoother belt movement and reduced energy consumption.
- Alignment Accuracy: The rollers maintain proper belt alignment, preventing misalignment issues and minimizing belt wear and tear.
Product Applications
The Belt Conveyor Guide Idler Roller plays a crucial role in various applications:
- Mining: Used in mining operations to support and guide the conveyor belt, handling heavy loads and ensuring efficient material transport.
- Steel Industry: Essential for steel production lines, where high-temperature and heavy-duty conditions require reliable and durable rollers.
- Cement Industry: Utilized in cement plants to support conveyor belts transporting bulk materials, contributing to smooth and efficient operations.
- Power Plants: Employed in power generation facilities for transporting coal, ash, and other materials, ensuring reliable performance in demanding environments.
Future Trends:
- Automation Integration: Increasing use of automated systems for monitoring and adjusting roller performance.
- Advanced Materials: Development of new materials to enhance durability and reduce maintenance needs.
- Energy Efficiency: Innovations aimed at reducing energy consumption and improving overall system efficiency.
Manufacturing Process and Production Flow
Our manufacturing process involves several key steps to ensure the highest quality:
1.Use automatic pipe cutting machine to cut steel pipe which for making conveyor roller specially into fixed length. This type of steel pipe is more precise than seamless steel pipe and ordinary straight seam steel pipe and can reduce conveyor roller’s run out.
2.Turning steel pipe inside diameter to install bearing housing
3.Welding bearing housing
4.Mill conveyor roller shaft with flat or groove end
5.Mill circlip groove on conveyor roller shaft
6.Press assemble conveyor roller labyrinth seals and bearing.We will choose TK labyrinth seals which have great advantage in dust proof and water proof and high quality raw material of ABS,Nylon,Hdpe,Polyurethane and so on.
7.Surface Treatment: Anti-corrosion treatments are applied to enhance durability.
8.Quality Control: Rigorous testing is conducted to ensure each product meets our high standards.
9.Packaging: Products are carefully packaged to prevent damage during transportation
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Company Introduction
Founded in 1980, Cangzhou Idler Conveyor Machinery Co., Ltd is a renowned manufacturer specializing in conveyor parts and components. Located in the Industrial Zone of Yanshan County, Hebei Province, our facility is well-positioned with convenient transportation links, just 200 km from Xingang, Tianjin.
Our company covers an area of 25,000 square meters with total assets of 35.68 million yuan. We employ 186 staff members, including 20 senior engineers and 40 technicians, and have established a comprehensive quality control system. Equipped with sophisticated production and testing equipment, we produce high-quality conveyor components that are recognized both domestically and internationally.
Our product range includes conveyor rollers, idlers, pulleys, belts, and more, serving industries such as coal mining, steel, cement, power generation, and more. Our products are exported to various countries, including Japan, Saudi Arabia, the United States, and many others.
Logistics and Packaging
Packaging Options:
- Wooden Crates: Ensures maximum protection during transit.
- Cartons: Ideal for smaller quantities or bulk orders.
- Foam Filling: Provides additional cushioning to prevent damage.
- Waterproof Packaging: Protects against moisture and environmental factors.
- Custom Packaging: Tailored solutions to meet specific client needs.
- International Standards: Packaging complies with global shipping requirements.
Logistics Options:
- Sea Freight: Cost-effective for large shipments.
- Air Freight: Fast delivery for urgent orders.
- Land Transport: Reliable for regional deliveries.
- Multimodal Transport: Combines various methods for efficient shipping.
- Courier Services: Convenient for smaller or time-sensitive orders.
Why Choose Us?
- Established Experience: Over four decades of industry expertise and innovation.
- Advanced Technology: State-of-the-art manufacturing and testing equipment.
- Comprehensive Quality Control: Rigorous standards to ensure product reliability.
- Global Reach: Exporting to numerous countries worldwide.
- Customer-Centric Approach: Focused on providing excellent customer service and support.
OEM Services
At Cangzhou Idler Conveyor Machinery Co., Ltd, we offer OEM services to meet the specific needs of our clients. Whether you require customized designs, special sizes, or unique specifications, our team is ready to assist with tailored solutions that align with your requirements.
FAQ
1. What are the common applications for Belt Conveyor Guide Idler Rollers?
- Our rollers are used in various industries, including mining, steel production, cement, and power generation, to support and guide conveyor belts.
2. What materials are used in manufacturing the rollers?
- We use high-quality steel and stainless steel to ensure durability and performance.
3. How do I determine the right roller size for my conveyor system?
- Roller size depends on factors such as belt width, load capacity, and environmental conditions. Our team can assist you in selecting the appropriate size.
4. What is the typical lifespan of a guide idler roller?
- With proper maintenance, our rollers are designed to offer long-term performance, often exceeding several years of operation.
5. Do you offer customization for your rollers?
- Yes, we provide OEM services to customize rollers according to your specific requirements.
Contact Us
For more information or to discuss your requirements, please contact us at:
Email: angie@idlerchina.com
We look forward to partnering with you and delivering high-quality conveyor solutions tailored to your needs. Contact us today!
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