Conveyor Return Idler Roller
Product Introduction
The Conveyor Return Idler Roller is a crucial component in conveyor systems, designed to support and guide the return belt of conveyor systems. These rollers are vital for ensuring the smooth operation of conveyors, reducing wear and tear on the belt, and maintaining optimal performance. As a key player in the industry, Cangzhou Idler Conveyor Machinery Co., Ltd specializes in manufacturing high-quality conveyor components, including return idler rollers, that meet international standards.
With extensive expertise and advanced technology, our return idler rollers are engineered to withstand heavy loads, harsh conditions, and extended use. These rollers are designed to offer exceptional durability, minimize belt friction, and reduce maintenance costs. They are an essential part of conveyor systems in various industries, including mining, steel production, cement manufacturing, and more.
Our commitment to quality and innovation ensures that our products, including return idler rollers, deliver reliable performance and long service life. As a trusted supplier, we adhere to strict quality control measures to ensure our products meet the highest standards.
Product Specifications
Specification |
Details |
Roller Diameter |
89mm, 108mm, 133mm |
Roller Length |
400mm, 500mm, 600mm |
Shaft Diameter |
30mm, 35mm, 40mm |
Bearing Type |
Deep Groove Ball Bearing |
Load Capacity |
500kg - 2000kg |
Material |
Steel, Galvanized Steel, Rubber |
Temperature Range |
-20°C to +60°C |
Surface Treatment |
Powder Coated, Galvanized |
Physical and Chemical Properties
- Material Composition: Our return idler rollers are made from high-grade steel with galvanized or powder-coated surfaces to enhance durability and corrosion resistance.
- Corrosion Resistance: The rollers feature advanced surface treatments that provide excellent resistance to environmental factors such as moisture and chemicals.
- Wear Resistance: High-quality rubber and steel components ensure minimal wear and extended service life.
Mechanical Performance
- Load Bearing Capacity: Our idler rollers are designed to handle heavy loads, making them suitable for high-capacity conveyor systems.
- Smooth Operation: Precision-engineered bearings and roller surfaces reduce friction and ensure smooth belt movement.
- Durability: Built to withstand harsh conditions, our rollers are resistant to impact, abrasion, and extreme temperatures.
Product Applications
- Mining: Essential for transporting mined materials, ensuring efficient and reliable movement of bulk materials.
- Steel Production: Used in steel mills for the handling of raw materials and finished products, reducing downtime and maintenance.
- Cement Industry: Facilitates the transport of raw cement and finished products, contributing to smooth and continuous operations.
- Power Plants: Supports the movement of coal and other materials, enhancing operational efficiency and safety.
Manufacturing Process and Production Flow
- Raw Material Selection: High-quality steel and rubber are selected based on rigorous standards.
- Machining: Components are precision-machined to meet exact specifications.
- Assembly: Rollers are assembled with bearings and other components.
- Surface Treatment: Rollers are subjected to powder coating or galvanizing for enhanced durability.
- Quality Testing: Each roller undergoes stringent testing to ensure performance and reliability.
- Packaging: Finished rollers are carefully packed to prevent damage during transit.
Our Factory
Cangzhou Idler Conveyor Machinery Co., Ltd, established in 1980, is located in the Industrial Zone of Yanshan County, Hebei Province. Our factory covers an area of 25,000 square meters with total assets of 35.68 million yuan. Our team comprises 186 staff members, including 20 senior engineers and 40 technicians. We pride ourselves on our sophisticated production and testing equipment, which ensures that our products meet international standards.
Logistics and Packaging
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Packaging:
- Wooden Crates: For secure and durable transport.
- Cartons: For smaller orders or components.
- Foam Filling: To protect products from damage during shipment.
- Waterproof and Moisture-Proof Packaging: To safeguard against environmental conditions.
- Custom Packaging: Available upon request to meet specific requirements.
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Logistics:
- Sea Freight: Cost-effective for large shipments.
- Air Freight: Fast delivery for urgent orders.
- Land Transport: Suitable for regional distribution.
- Multi-Modal Transport: Combines different methods for efficiency.
- Courier Services: For small packages and urgent deliveries.
Why Choose Us?
- Established Expertise: Founded in 1980, we have decades of experience in the conveyor industry.
- Comprehensive Capabilities: We handle scientific research, production, processing, and sales.
- Advanced Equipment: Equipped with state-of-the-art machinery and testing facilities.
- Global Reach: Our products are exported to numerous countries, including Japan, Saudi Arabia, and the United States.
- Quality Assurance: A strict quality control system ensures reliable and high-quality products.
OEM Services
At Cangzhou Idler Conveyor Machinery Co., Ltd, we offer customized processing services to meet your specific needs. Our OEM services include custom designs, specifications, and packaging options to ensure that our products align with your requirements.
Frequently Asked Questions (FAQ)
-
What materials are used in the return idler rollers?
- We use high-grade steel and rubber, with optional surface treatments like powder coating or galvanizing for enhanced durability.
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What is the load capacity of the return idler rollers?
- Our rollers can handle loads ranging from 500kg to 2000kg, depending on the specific model.
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Are the rollers resistant to corrosion?
- Yes, our rollers feature advanced surface treatments to provide excellent resistance to corrosion and environmental factors.
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Can I request custom sizes for the rollers?
- Yes, we offer OEM services and can customize roller sizes and specifications according to your needs.
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What is the typical lead time for an order?
- The lead time depends on the order size and customization requirements. Generally, it ranges from 2 to 6 weeks.
Contact Us
For more information or to discuss your specific requirements, please contact us at angie@idlerchina.com. We look forward to partnering with you and providing high-quality conveyor solutions.
This detailed introduction aims to provide potential customers with a comprehensive understanding of our Conveyor Return Idler Rollers and encourages them to choose Cangzhou Idler Conveyor Machinery Co., Ltd for their conveyor component needs.