Rubber Impact Roller

Introduction to Rubber Impact Roller

Structure

The rubber impact roller is a pivotal component in conveyor systems, designed to absorb impact and enhance conveyor belt performance. Composed of durable rubber materials and precision-engineered components, these rollers play a critical role in maintaining conveyor efficiency and reducing maintenance costs.

Product Standards

Our products adhere to stringent quality standards, ensuring optimal performance and reliability. They are manufactured in compliance with industry norms and regulations, guaranteeing consistent quality across all products.

Product Attributes

• Durability: Constructed from premium rubber materials, our impact rollers offer exceptional durability, withstanding heavy loads and harsh operating conditions.

• Shock Absorption: The unique design of the rollers effectively absorbs impact and reduces stress on the conveyor belt, prolonging its lifespan.

• Low Maintenance: With minimal moving parts and robust construction, our rollers require minimal maintenance, contributing to overall cost savings.

• Versatility: Available in various sizes and configurations, our rubber impact roller can be customized to suit specific conveyor requirements.

Product Functions

The products serve multiple functions within conveyor systems:

• Absorb shock and impact to protect the conveyor belt and components.

• Enhance belt tracking and stability, ensuring smooth and efficient operation.

• Reduce noise and vibration for a quieter working environment.

Features

• Precision-engineered design for optimal performance.

• High-quality rubber compound for superior durability.

• Easy installation and maintenance.

• Suitable for a wide range of applications.

Advantages and Highlights

• Superior impact resistance prolongs conveyor belt lifespan.

• Reduced maintenance requirements lower overall operating costs.

• Customizable options ensure compatibility with various conveyor systems.

• Exceptional performance in demanding environments.

Application Areas

The products find extensive use in industries such as mining, construction, cement, and aggregate processing. They are suitable for conveyor systems handling bulk materials, including ores, aggregates, and industrial goods.

OEM Service

We offer OEM services to meet specific customer requirements. Our experienced team can customize the rubber impact roller to suit unique applications and specifications.

FAQ

1. What is the load capacity of your Rubber Impact Rollers?

   Load capacity varies depending on the size and configuration of the roller. Please contact us with your specific requirements for detailed information.

2. Are your rollers suitable for high-temperature environments?

   Yes, our product is designed to operate within a temperature range of -30°C to 80°C, making them suitable for a wide range of applications.

For inquiries or to place an order, please contact us at angie@idlerchina.com. As an enterprise integrating scientific research, production, processing, and sales, we are committed to providing high-quality products and excellent customer service to meet your needs.

Company Introduction:

We Cangzhou Idler Conveyor Machinery Co., Ltd can produce a complete range of conveyor rollers for bulk materials handling applications in mining, quarrying, recycling, cement, brick, power, grain, and other conveyor type handling systems. Our conveyor roller range includes carrier roller, trough roller, return roller, rubber disc impact roller and sleeve roller, friction roller, guide roller, and designs with idler roller diameters from 50 mm to 219mm in both carbon steel, stainless steel, PVC, Nylon and UHMWPE (polymer) across conveyor belt width up to 3500mm.

Rubber Impact Roller Introduction:

Rubber impact roller is used in the loading zone and transfer point applications. The rubber discs are assembled onto a heavy-duty steel roller, which can protect the belt where the lumps, weight, or shape can cause damage to the belt cover from the free fall of the material. The impact roller is standardized and designed according to international standards.

Rubber Impact Roller Specification:

Roller Diameter: 89, 102, 108, 114, 127, 133, 140, 152, 159, 165, 178, 194, 219mm
Roller Length: 100-2400mm.
Shaft Diameter: 20, 25, 30, 35, 40, 45, 50mm
Bearing type: 6204, 6205, 6305, 6206, 6306, 6307, 6308, 6309, 6310
Standard: DIN, CEMA, JIS, AS, SANS-SABS, GOST etc.

Rubber Impact roller features:

1. Absorbs weight and shocks;
2. High loading capacity;
3. Highly-effective labyrinth seals protected from dust & water into the bearing;
4. Designed and manufactured for a long, trouble-free life;
5. Maintenance-free, high-quality sealed ball bearing.

Introduction to rubber impact roller parts

1. Manufactured with steel pipe, especially for high precision roller, compared with ordinary steel pipe, the diameter and wall thickness tolerance, bending degree, and ovality are very low, which can make the roller have minimum radial play eccentricity, strong load, low shaking, and less noise

2. High precision and brightness cold drawn shaft with 1045 material

3. Rollers are fitted with deep groove 2RS and 2Z bearings with C3 and C4 internal clearance with HRB, SKF, NSK, TNT, and FAG brands.

4. Bearing Housing is formed by punching many times, which can assure high precision. The wall thickness is 1-2mm thicker than the DIN standard, which can increase 40% stability and the roller’s carrying capacity. It can make the roller not deform even when working in an overloaded environment and increase the roller’s lifetime

5. TK contact multiple labyrinth seals made of nylon, ABS have great advantage in water and dust resistance

6. Rubber Rings: Abrasion Resistant, Shock Absorbing

The size and hardness can be customized as per client's requirements

Rubber Impact Roller Product Show

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