Training Idler Belt Conveyor Product Introduction Page

Product Introduction

Introducing the training idler belt conveyor from Cangzhou Idler Conveyor Machinery Co., Ltd., a vital component in the conveyor system used to ensure the correct tracking of the belt, preventing misalignment and reducing downtime. As a leading manufacturer in the industry, our training idlers are designed with precision engineering to meet the rigorous demands of various industrial applications.

Training idlers are critical in maintaining the proper alignment of conveyor belts, ensuring smooth and efficient operation. They automatically adjust to the belt’s direction, correcting any deviation and minimizing the risk of damage. This functionality is particularly essential in industries such as mining, steel, cement, power, and chemical, where conveyor belts are subjected to heavy loads and harsh conditions.

Shaanxi Peakrise Metal Co., Ltd. is a prominent supplier of molybdenum electrodes, recognized for their superior quality and reliability. With decades of experience, we bring the same level of expertise and commitment to our training idler belt conveyor products. Our idlers are manufactured using high-grade materials and state-of-the-art technology, ensuring durability, efficiency, and cost-effectiveness for our clients worldwide.

Product Specifications

Physical and Chemical Properties

Training idlers are constructed from high-strength materials that exhibit excellent resistance to wear and corrosion. The components are often treated with anti-corrosive coatings to enhance their longevity and performance in challenging environments.

Key Properties:

• Material: Carbon Steel, Stainless Steel
• Coating: Anti-corrosive treatment (galvanization or painting)
• Temperature Resistance: Stable operation in temperatures ranging from -20°C to 60°C
• Load-bearing Capacity: Designed to handle significant loads, ensuring minimal deflection and optimal performance

Mechanical Performance

1. Durability:
   • Made from high-quality steel, our training idlers are built to withstand heavy loads and continuous operation.
2. Efficiency:
   • The self-aligning feature ensures that the conveyor belt remains in the correct path, reducing downtime and maintenance costs.
3. Low Maintenance:
   • Designed for minimal maintenance with sealed bearings that prevent dust and moisture ingress.
4. Noise Reduction:
   • Precision engineering and quality materials reduce operational noise, contributing to a safer and more comfortable working environment.
5. Versatility:
   • Suitable for various industrial applications, adaptable to different conveyor belt sizes and loads.

Product Applications

1. Mining Industry:
   • Ensures reliable transportation of bulk materials, minimizing belt misalignment and improving operational efficiency.
2. Steel Industry:
   • Enhances the longevity of conveyor systems used in steel production, reducing the need for frequent repairs.
3. Cement Industry:
   • Essential in maintaining the stability of conveyor belts transporting cement, ensuring uninterrupted production.
4. Power Plants:
   • Supports the consistent flow of coal and other materials, crucial for energy production processes.
5. Chemical Industry:
   • Provides reliable performance in environments where chemical exposure can be prevalent, ensuring safe material handling.
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Manufacturing Process and Production Flow

1. Material Selection:
   • High-quality steel and components are sourced to ensure durability and performance.
2. Fabrication:
   • Components are precisely cut and shaped using advanced machinery.
   • Step 1:Use automatic pipe cutting machine to cut steel pipe which for making conveyor roller specially into fixed length. This type of steel pipe is more precise than seamless steel pipe and ordinary straight seam steel pipe and can reduce conveyor roller’s run out.
   • Step 2.Turning steel pipe inside diameter to install bearing housing
     Step 3.Welding bearing housing
     Step 4.Mill conveyor roller shaft with flat or groove end
     Step 5.Mill circlip groove on conveyor roller shaft
     Step 6.Press assemble conveyor roller labyrinth seals and bearing.We will choose TK labyrinth seals which have great advantage in dust proof and water proof and high quality raw material of ABS,Nylon,Hdpe,Polyurethane and so on.
3. Assembly:
   • Idlers are assembled with attention to detail, ensuring accurate alignment and functionality.
4. Coating:
   • Anti-corrosive treatments are applied to enhance resistance to wear and environmental factors.
5. Quality Control:
   • Comprehensive testing and inspections are conducted to ensure each idler meets stringent quality standards.

Factory Introduction

Cangzhou Idler Conveyor Machinery Co., Ltd. was founded in 1980 and is located in the Industrial Zone, Yanshan County, Hebei Province, China. With a strategic location just 200 km from Xingang, Tianjin, we benefit from convenient transportation links.

Our facility spans 25,000 square meters and boasts total assets of 35.68 million yuan. We employ 186 dedicated staff members, including 20 senior engineers and 40 technicians. Our advanced production and testing equipment, combined with a rigorous quality control system, ensure that our products consistently meet the highest standards.

Our product range includes:

• Conveyor Parts: Conveyor Roller, Conveyor Idler, Conveyor Pulley, Conveyor Belt, Impact Bed, Plough Tripper, Belt Cleaner
• Conveyor Roller Parts: Bearing Housing, Seals, Rubber Rings

Our products are widely used in industries such as coal mines, steel, cement, power, harbor, chemical, screen, crusher, and grain. We export to countries including Japan, Saudi Arabia, the United States, Venezuela, Russia, Australia, Brazil, Singapore, Chile, and Peru.

Logistics and Packaging

1. Packaging:

   • Wooden Crate Packaging
   • Cardboard Box Packaging
   • Foam-filled Packaging
   • Waterproof and Moisture-proof Packaging
   • Custom Packaging
   • International Standard Packaging
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2. Logistics:

   • Sea Freight
   • Air Freight
   • Land Transport
   • Multimodal Transport
   • Express Delivery Services

Why Choose Us

1. Experience:
   • Over 40 years of industry experience, combining research, production, processing, and sales.
2. Quality Control:
   • Comprehensive quality control system ensures every product meets high standards.
3. Advanced Equipment:
   • State-of-the-art production and testing equipment for precision manufacturing.
4. Expert Team:
   • A skilled team of engineers and technicians dedicated to innovation and excellence.
5. Global Reach:
   • Strong export capabilities with products renowned globally.
6. Customer Focus:
   • Committed to providing high-quality products and exceptional after-sales service.

OEM/ODM Services

Cangzhou Idler Conveyor Machinery Co., Ltd. offers comprehensive OEM/ODM services, providing customized solutions to meet your specific requirements. Whether you need bespoke design, specific materials, or tailored dimensions, our experienced team can deliver.

Frequently Asked Questions (FAQ)

1. What materials are used in your training idlers?

   • We use high-grade carbon steel and stainless steel, with anti-corrosive coatings for enhanced durability.

2. How do training idlers improve conveyor belt performance?

   • They automatically adjust to correct belt alignment, reducing downtime and maintenance costs.

3. Can you provide custom dimensions for training idlers?

   • Yes, we offer OEM/ODM services to meet your specific requirements.

4. What industries can benefit from your training idlers?

   • Our idlers are suitable for mining, steel, cement, power, and chemical industries.

5. What is your quality assurance process?

   • We have a comprehensive quality control system, including rigorous testing and inspections.

Contact Us

We invite global buyers to collaborate with Cangzhou Idler Conveyor Machinery Co., Ltd. for reliable, high-quality conveyor solutions. For inquiries, please contact us at angie@idlerchina.com. We look forward to establishing long-term, mutually beneficial partnerships with you.

This comprehensive product introduction aims to attract potential customers by showcasing the quality, reliability, and advantages of our training idler belt conveyor, alongside the strengths and capabilities of Cangzhou Idler Conveyor Machinery Co., Ltd.