transition idler conveyor

Product Introduction: Transition Idler Conveyor

Cangzhou Idler Conveyor Machinery Co., Ltd., established in 1980, is a prominent supplier in the conveyor machinery industry. We specialize in manufacturing high-quality transition idler conveyors, which are essential components in belt conveyor systems. Transition idler conveyors play a crucial role in ensuring the smooth transition of the conveyor belt from the tail pulley to the full troughing angle. This minimizes the wear and tear on the belt, reduces spillage, and enhances the overall efficiency of the conveyor system.

Product Specifications

Physical and Chemical Properties

• Material: High-strength carbon steel and HDPE
• Corrosion Resistance: Excellent, due to advanced surface treatments
• Durability: High, designed for heavy-duty applications
• Environmental Resistance: Suitable for harsh industrial environments

Mechanical Performance

• Load Bearing Capacity: The idlers can handle significant loads without deformation, ensuring the belt remains stable and aligned.
• Low Friction: The use of precision bearings ensures minimal friction, which reduces energy consumption and prolongs the life of the conveyor belt.
• Noise Reduction: Our idlers are designed to operate quietly, which is essential for maintaining a safe and comfortable working environment.
• Impact Resistance: Designed to withstand high impact, especially in heavy-duty applications, ensuring longevity and reliability.

Applications

• Mining Industry: Used extensively for the transportation of coal, ores, and other minerals.
• Steel Industry: Essential for handling raw materials and finished products.
• Cement Industry: Facilitates the movement of bulk materials within the plant.
• Power Plants: Critical in the transport of coal and ash.
• Harbor and Ports: Used in the loading and unloading of bulk materials.
• Chemical Industry: Suitable for transporting a variety of chemicals safely.
• Agriculture: Used for grain and other agricultural products.
• 

Production Process and Workflow

1.Use automatic pipe cutting machine to cut steel pipe which for making conveyor roller specially into fixed length. This type of steel pipe is more precise than seamless steel pipe and ordinary straight seam steel pipe and can reduce conveyor roller’s run out.
2.Turning steel pipe inside diameter to install bearing housing
3.Welding bearing housing
4.Mill conveyor roller shaft with flat or groove end

5.Mill circlip groove on conveyor roller shaft
6.Press assemble conveyor roller labyrinth seals and bearing.We will choose TK labyrinth seals which have great advantage in dust proof and water proof and high quality raw material of ABS,Nylon,Hdpe,Polyurethane and so on.

7.Surface Treatment: Anti-corrosion treatments are applied to enhance durability.

8.Quality Control: Rigorous testing is conducted to ensure each product meets our high standards.

9.Packaging: Products are carefully packaged to prevent damage during transportation.

Our Factory

Located in the Industrial Zone, Yanshan County, Hebei Province, our factory covers an area of 25,000 square meters with total assets of 35.68 million yuan. We employ 186 staff members, including 20 senior engineers and 40 technicians. Equipped with sophisticated production and testing equipment, we maintain a complete and effective quality control system to ensure our products meet the highest standards. Our commitment to quality and innovation has earned us a strong reputation both domestically and internationally.

Logistics and Packaging

• Packaging:

  • Wooden Crate
  • Carton Box
  • Foam Fill Packaging
  • Waterproof and Moisture-proof Packaging
  • Custom Packaging
  • International Standard Packaging

• Logistics:

  • Sea Freight
  • Air Freight
  • Land Transportation
  • Multimodal Transport
  • Courier Services
  • 

Why Choose Us?

• Established Expertise: Founded in 1980, combining scientific research, production, processing, and sales.
• Advanced Facilities: State-of-the-art equipment and a professional team ensure high-quality products.
• Quality Control: A rigorous quality control system guarantees product reliability.
• Global Reach: Our products are well-received in numerous countries, including Japan, the United States, and Brazil.
• Customer Focus: We prioritize customer satisfaction with excellent after-sales service and support.
• Customization: OEM/ODM services available to meet specific customer requirements.

OEM/ODM Services

Cangzhou Idler Conveyor Machinery Co., Ltd. offers extensive OEM/ODM services. We support custom processing to meet the unique needs of our clients, ensuring that each product is tailored to their specific requirements. Our advanced manufacturing capabilities allow us to produce a wide range of conveyor components, including rollers, idlers, pulleys, and more.

Frequently Asked Questions

1. What is the lead time for transition idler conveyors?

   • The lead time varies depending on the order size and specifications. Typically, it ranges from 4 to 6 weeks.

2. Can you provide custom designs for my conveyor system?

   • Yes, we offer custom design services to meet your specific needs. Our engineers work closely with you to ensure the best solution.

3. What materials are used in your transition idler conveyors?

   • We use high-strength carbon steel, HDPE, and rubber, ensuring durability and performance.

4. How do you ensure the quality of your products?

   • We have a comprehensive quality control system that includes rigorous testing at every stage of production.

5. What are the shipping options available?

   • We offer various shipping options, including sea freight, air freight, land transportation, and courier services.

Contact Us

Are you looking for reliable and high-quality transition idler conveyors? Look no further than Cangzhou Idler Conveyor Machinery Co., Ltd. Our products are designed to meet your specific needs and ensure optimal performance. For more information or to place an order, please contact us at angie@idlerchina.com. We look forward to working with you and establishing a long-term partnership based on mutual trust and benefit.