idler rollers for belt conveyor

Idler Rollers for Belt Conveyor: Product Introduction

Product Introduction

Idler rollers are essential components of belt conveyors, providing critical support and stability to the conveyor system. These rollers help in the smooth and efficient movement of materials across the conveyor belt, reducing friction and wear. At Cangzhou Idler Conveyor Machinery Co., Ltd, our idler rollers are designed with precision and built to withstand the rigors of various industrial applications. As a leading manufacturer in the conveyor technology sector, we ensure that our products meet the highest standards of quality and performance.

Our idler rollers are widely used in industries such as mining, steel, cement, power generation, and more. They are essential for the reliable operation of conveyor systems, contributing to the overall efficiency and longevity of the equipment. We offer a range of idler rollers that cater to different conveyor belt specifications and operational requirements, ensuring that our clients receive tailored solutions that meet their specific needs.

Product Parameters

Physical and Mechanical Properties

Our idler rollers are manufactured using high-quality materials to ensure durability and reliability. The key physical and mechanical properties of our idler rollers include:

• Durability: Constructed from robust carbon steel or stainless steel, ensuring long service life and resistance to wear and tear.
• Corrosion Resistance: Available with powder-coated or galvanized finishes to protect against environmental factors and enhance longevity.
• Load Bearing Capacity: Designed to handle varying load capacities, from 500 kg to 2000 kg, to accommodate different conveyor system requirements.
• Precision Engineering: Bearings are precisely engineered to reduce friction and ensure smooth rotation, contributing to efficient conveyor belt operation.

Product Applications

Idler rollers are versatile components used in various industries for different applications. Their primary functions and uses include:

• Material Handling: Essential for the smooth transport of bulk materials such as coal, ore, cement, and grain across conveyor belts.
• Mining Operations: Used in mining facilities to move mined materials efficiently, reducing manual handling and increasing productivity.
• Steel and Cement Industry: Support the movement of heavy materials in steel mills and cement plants, ensuring continuous and reliable operation.
• Power Generation: Facilitate the transportation of fuel and ash within power plants, contributing to the efficient operation of energy production systems.
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Product Process and Production Flow

Our production process for idler rollers involves several stages to ensure high-quality output:

1.Use automatic pipe cutting machine to cut steel pipe which for making conveyor roller specially into fixed length.

This type of steel pipe is more precise than seamless steel pipe and ordinary straight seam steel pipe and can reduce conveyor roller’s run out.
2.Turning steel pipe inside diameter to install bearing housing
3.Welding bearing housing
4.Mill conveyor roller shaft with flat or groove end
5.Mill circlip groove on conveyor roller shaft
6.Press assemble conveyor roller labyrinth seals and bearing.We will choose TK labyrinth seals

which have great advantage in dust proof and water proof and high quality raw material of ABS,Nylon,Hdpe,Polyurethane and so on.
7.Surface Treatment: Anti-corrosion treatments are applied to enhance durability.
8.Quality Control: Rigorous testing is conducted to ensure each product meets our high standards.
9.Packaging: Products are carefully packaged to prevent damage during transportation

Company Introduction

Cangzhou Idler Conveyor Machinery Co., Ltd was established in 1980, integrating scientific research, production, processing, and sales. Located in the Industrial Zone of Yanshan County, Hebei Province, our facility is strategically positioned 200 km from Xingang, Tianjin, China, ensuring convenient transportation for our products.

Our company covers an area of 25,000 square meters with total assets of 35.68 million yuan. We employ 186 staff members, including 20 senior engineers and 40 technicians. Our state-of-the-art production and testing equipment, along with our comprehensive quality control system, ensures that our products meet international standards.

We manufacture a variety of conveyor components, including conveyor rollers, idlers, pulleys, belts, and more. Our products are used in diverse industries and exported worldwide, including to Japan, Saudi Arabia, the United States, and many other countries.

Why Choose Us

• Established Reputation: Founded in 1980, we have a long-standing reputation for quality and reliability in the conveyor machinery industry.
• Comprehensive Expertise: Our team of experienced engineers and technicians ensures that we deliver high-quality products tailored to customer needs.
• Advanced Equipment: We use sophisticated production and testing equipment to ensure precision and consistency in our products.
• Global Reach: Our products are well-regarded both domestically and internationally, highlighting our commitment to excellence.

OEM Services

Cangzhou Idler Conveyor Machinery Co., Ltd offers customized OEM services to meet specific client requirements. Whether you need tailored dimensions, specialized materials, or custom designs, we work closely with you to deliver solutions that match your exact specifications.

FAQs

1. What is the maximum load capacity of your idler rollers?

   • Our idler rollers can handle load capacities ranging from 500 kg to 2000 kg, depending on the specific model and application.

2. What materials are used in the construction of your idler rollers?

   • We use high-quality carbon steel and stainless steel for the construction of our idler rollers, ensuring durability and reliability.

3. Do you offer custom sizes for idler rollers?

   • Yes, we offer custom sizes and specifications based on your requirements. Please contact us for more details.

4. What is the typical lead time for an order?

   • The lead time varies depending on the order size and customization. Generally, orders are processed within 4-6 weeks.

5. How are the idler rollers packaged for shipment?

   • Our idler rollers are carefully packaged in wooden crates, cartons, or customized packaging to prevent damage during transport.

Logistics and Packaging

• Wooden Crate Packaging: Provides sturdy protection for bulk shipments and heavy-duty items.
• Carton Packaging: Suitable for smaller quantities and less fragile items.
• Foam Fill Packaging: Used to cushion products and prevent movement during shipping.
• Waterproof and Moisture-Proof Packaging: Ensures protection against environmental factors during transit.
• Custom Packaging: Available to meet specific customer requirements and branding needs.
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Logistics

• Sea Freight: Cost-effective for large shipments and international deliveries.
• Air Freight: Fastest option for urgent or time-sensitive orders.
• Land Transport: Ideal for domestic shipments and nearby locations.
• Multimodal Transport: Combines different transport methods for efficient delivery.
• Courier Services: Convenient for smaller shipments and quick deliveries.

Contact Us

We invite you to explore how our idler rollers can enhance your conveyor systems and contribute to your operational efficiency. For inquiries, quotes, or to discuss your specific needs, please contact us at angie@idlerchina.com. We look forward to partnering with you for your conveyor solutions!