carrying conveyor idler rollers

Product Introduction

Carrying conveyor idler rollers are an essential component of conveyor systems, playing a critical role in the smooth and efficient movement of materials across various industries. These rollers support the conveyor belt and the load being carried, ensuring minimal friction and wear while maximizing the belt's lifespan. At Cangzhou Idler Conveyor Machinery Co., Ltd., we pride ourselves on manufacturing high-quality carrying conveyor idler rollers designed to meet the rigorous demands of industries such as mining, steel, cement, and more.

Our carrying conveyor idler rollers are engineered with precision, using the finest materials to ensure durability and reliability. The rollers are designed to reduce energy consumption and noise, providing a cost-effective and environmentally friendly solution for material handling. Our commitment to innovation and quality has earned us a reputation as a trusted supplier both domestically and internationally.

Product Parameters Table

Physical and Mechanical Properties

• Durability: Our rollers are made from high-strength carbon steel, ensuring they can withstand heavy loads and harsh conditions without deformation or damage.

• Corrosion Resistance: With advanced surface treatments such as galvanization, our idler rollers resist corrosion, making them suitable for use in humid or corrosive environments.

• Low Friction: Precision-engineered bearings and a smooth surface finish minimize friction, enhancing conveyor efficiency and reducing energy costs.

• Noise Reduction: The design of our rollers includes features that dampen vibrations and reduce operational noise, creating a quieter work environment.

Product Applications

Carrying conveyor idler rollers are versatile components used across numerous industries. Here are some of their key applications:

• Mining Industry: Used in conveyor systems to transport raw materials efficiently, improving productivity and safety.

• Steel Industry: Facilitate the movement of heavy steel products, ensuring seamless operations and reducing manual handling.

• Cement Industry: Essential for transporting bulk materials such as cement, aggregates, and clinker, optimizing the production process.

• Power Plants: Enable the efficient handling of coal and ash, contributing to the smooth operation of power generation facilities.

• Port Facilities: Aid in the handling of cargo and materials, streamlining operations in busy port environments.

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Product Process and Production Flow

1.Use automatic pipe cutting machine to cut steel pipe which for making conveyor roller specially into fixed length. This type of steel pipe is more precise than seamless steel pipe and ordinary straight seam steel pipe and can reduce conveyor roller’s run out.
2.Turning steel pipe inside diameter to install bearing housing
3.Welding bearing housing
4.Mill conveyor roller shaft with flat or groove end
5.Mill circlip groove on conveyor roller shaft
6.Press assemble conveyor roller labyrinth seals and bearing.We will choose TK labyrinth seals which have great advantage in dust proof and water proof and high quality raw material of ABS,Nylon,Hdpe,Polyurethane and so on.
7.Surface Treatment: Anti-corrosion treatments are applied to enhance durability.
8.Quality Control: Rigorous testing is conducted to ensure each product meets our high standards.
9.Packaging: Products are carefully packaged to prevent damage during transportation.

Our Factory

Located in the Industrial Zone, Yanshan County, Hebei Province, Cangzhou Idler Conveyor Machinery Co., Ltd. occupies 25,000 square meters with a total asset value of 35.68 million yuan. Our facility is equipped with sophisticated production and testing equipment, enabling us to maintain stringent quality control and produce high-performance products. Our team comprises 186 skilled professionals, including 20 senior engineers and 40 technicians, dedicated to innovation and excellence.

Logistics and Packaging

• Packaging Options:

  • Wooden Crates: Robust and secure, ideal for heavy items.
  • Cardboard Boxes: Lightweight and suitable for smaller components.
  • Foam Filling: Provides cushioning and protection against impact.
  • Waterproof Packaging: Ensures protection against moisture and corrosion.
  • Custom Packaging: Tailored solutions to meet specific customer needs.
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• Logistics Options:

  • Sea Freight: Cost-effective for large shipments.
  • Air Freight: Fast delivery for urgent orders.
  • Land Transport: Reliable service for regional deliveries.
  • Multimodal Transport: Combines various modes for efficiency.
  • Express Services: Quick and convenient for small parcels.

Why Choose Us

• Established Expertise: Founded in 1980, we have decades of experience in the conveyor industry, combining scientific research, production, processing, and sales.

• Advanced Facilities: Our state-of-the-art factory is equipped with the latest machinery and technology, ensuring top-quality products.

• Quality Assurance: We implement a complete quality control system, ensuring our products meet the highest standards.

• Global Reach: Our products are exported to countries worldwide, including Japan, the United States, and Australia, reflecting our strong international presence.

• Customer-Centric Approach: We prioritize customer satisfaction, offering tailored solutions and excellent after-sales service.

OEM Services

Cangzhou Idler Conveyor Machinery Co., Ltd. offers comprehensive OEM and ODM services, allowing clients to customize our products to their specifications. We support custom designs, sizes, materials, and finishes to meet diverse industry needs. Our experienced engineering team works closely with clients to develop innovative solutions that enhance their operations.

FAQ

1. What materials are used in the rollers?

   • We use high-strength carbon steel and HDPE for durability and performance.

2. Can the rollers be customized?

   • Yes, we offer customization options for size, material, and surface treatment.

3. What industries do your products serve?

   • Our rollers are used in mining, steel, cement, power, ports, and more.

4. How do you ensure product quality?

   • We have a complete quality control system and conduct rigorous testing.

5. Do you offer international shipping?

   • Yes, we ship worldwide using reliable logistics partners.

Contact Us

We invite global purchasers to collaborate with Cangzhou Idler Conveyor Machinery Co., Ltd. Our commitment to quality and customer satisfaction ensures that we deliver superior products and services. For inquiries and orders, please contact us at angie@idlerchina.com. We look forward to establishing long-term partnerships based on mutual benefit and growth.