Conveyor Belt Idler Rollers
Conveyor Belt Idler Rollers
Introduction to Conveyor Belt Idler Rollers
Conveyor belt idler rollers are essential components in conveyor systems, facilitating smooth and efficient material transportation across various industries. These rollers play a pivotal role in supporting and guiding conveyor belts, ensuring stability, durability, and optimal performance of the entire conveyor system.
Structure and Basic Details:
It typically consist of a cylindrical roller shell, bearings, shaft, and housing. The roller shell, usually made of high-quality steel or polymer materials, provides the surface for the conveyor belt to move smoothly. Precision bearings housed within the roller enable smooth rotation, reducing friction and wear on the belt. The shaft connects the roller to the conveyor frame, allowing it to rotate freely. Additionally, the housing protects the bearings and maintains proper alignment within the conveyor system.
Product Standards:
Conveyor belt idler rollers adhere to stringent industry standards to ensure reliability and safety in operation. Normal guidelines incorporate those set by the Transport Gear Producers Affiliation (CEMA), Worldwide Association for Normalization (ISO), and European Advisory group for Normalization (CEN).
Basic Parameters:
Below are the basic parameters commonly associated with products:
Name | Conveyor Belt Idler Rollers |
Material | Q235 pipe (S235JR), C45shaft |
Diameter | 60 76 89 108 102 114 127 139 159 178 219mm |
Belt Width | 450mm-2400mm |
Standard | JIS CEMA DIN AS |
Bearing | 6204,6205,6206,6305 etc |
Shaft diameter | 20-40 mm |
Type | TD75, DTII, & TK type (same as Rulmeca) |
Lifetime | 50000 hours |
Material for transport | Coal,Ore,Cement, Stone, Clinker,Grain,ect |
Paint | Powder coated, paint and baking varnish |
<
Diameter of Tube | Length of Tube | Bearing Type | Tube Wall Thickness | |
mm | inch | mm | (mm) | |
63.5 | 2 1/2 | 150-3500 | 6204 | 3.0-3.75 |
76 | 3 | 150-3500 | 6204 6205 | 3.0-4.0 |
89 | 3 1/2 | 150-3500 | 6204 6205 | 3.0-4.0 |
102 | 4 | 150-3500 | 6204 6205 6305 | 3.5-4.0 |
108 | 4 1/4 | 150-3500 | 6204 6205 6305 6306 | 3.5-4.0 |
114 | 4 1/2 | 150-3500 | 6204 6205 6305 6306 | 3.5-4.5 |
127 | 5 | 150-3500 | 6204 6205 6305 6306 | 3.5-4.5 |
133 | 5 1/4 | 150-3500 | 6205 6206 6207 6305 6306 | 3.5-4.5 |
140 | 5 1/2 | 150-3500 | 6205 6206 6207 6305 6306 | 3.5-4.5 |
152 | 6 | 150-3500 | 6205 6206 6207 6305 6306 6307 6308 | 4.0-4.5 |
159 | 6 1/4 | 150-3500 | 6205 6206 6207 6305 6306 6307 6308 | 4.0-4.5 |
165 | 6 1/2 | 150-3500 | 6207 6305 6306 6307 6308 | 4.5-6.0 |
177.8 | 7 | 150-3500 | 6207 6306 6307 6308 6309 | 4.5-6.0 |
190.5 | 7 1/2 | 150-3500 | 6207 6306 6307 6308 6309 | 4.5-6.0 |
194 | 7 5/8 | 150-3500 | 6207 6307 6308 6309 6310 | 4.5-6.0 |
219 | 8 5/8 | 150-3500 | 6308 6309 6310 | |
Product Attributes:
Hearty development for life span and sturdiness
Low contact direction for smooth activity
Accuracy designed for insignificant commotion and vibration
Erosion safe materials for expanded assistance life
Simple establishment and upkeep
Product Functions, Features, Advantages, and Highlights:
Conveyor belt idler rollers serve several key functions, including supporting the conveyor belt, guiding its movement, and reducing frictional resistance. Their features include sealed bearings for protection against contaminants, various roller configurations to accommodate diverse applications, and options for specialized coatings or finishes to suit specific operating environments.
Advantages and highlights of it include improved conveyor performance, reduced downtime due to maintenance, enhanced safety, and increased efficiency in material handling operations.
Application Areas:
Transport line idler rollers track down applications across a great many ventures, including mining, quarrying, farming, development, assembling, and strategies. They are used in transport frameworks for moving mass materials like minerals, totals, grains, bundled products, and the sky is the limit from there.
OEM Service:
We offer OEM administrations to meet explicit client necessities, including altered plans, materials, and completions custom fitted to individual application needs.
FAQ:
Q: What are the primary considerations when selecting conveyor belt idler rollers?
A: Key factors to consider include load capacity, belt speed, operating environment (e.g., temperature, humidity, abrasion), and belt width.
Q: How often should products be replaced?
A: Replacement intervals vary depending on factors such as operating conditions, material conveyed, and maintenance practices. Regular inspection and monitoring of roller condition are recommended to determine replacement timing.
For inquiries or to purchase our products, please contact us at angie@idlerchina.com.
Conclusion:
They are essential components in conveyor systems, offering reliable support, smooth movement, and enhanced efficiency in material handling operations. With our obligation to quality, advancement, and consumer loyalty, we give proficient grade answers for meet the different necessities of enterprises around the world. Reach us today to look into our items and administrations.
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