Loading Idler Conveyor System

Product Introduction

The Loading Idler Conveyor System is a crucial component in modern bulk material handling. At Cangzhou Idler Conveyor Machinery Co., Ltd, we specialize in the design and production of high-quality idler conveyor systems that meet the rigorous demands of various industries, including mining, cement, steel, power generation, and more.

Our loading idler conveyor systems are engineered to provide superior performance, durability, and reliability. These systems are designed to handle a wide range of materials efficiently, reducing operational downtime and maintenance costs. With our extensive experience and state-of-the-art technology, we offer solutions that optimize material flow, enhance productivity, and ensure safety.

Key Features:

• Durability: Built with high-grade materials to withstand harsh operating conditions.
• Efficiency: Streamlined design for optimal material handling and reduced friction.
• Customizable: Tailored solutions to meet specific operational requirements.
• Low Maintenance: Designed for easy maintenance and extended service life.

Product Parameters

Physical and Mechanical Properties

Physical Properties:

• Material: Our idler rollers are made from high-strength steel or stainless steel to ensure durability and resistance to wear and tear.
• Finish: Available in powder-coated or galvanized finishes to enhance corrosion resistance.

Mechanical Properties:

• Load Capacity: Designed to handle heavy loads with minimal deformation.
• Roller Rotation: Equipped with precision bearings to ensure smooth rotation and reduce friction.
• Impact Resistance: High impact resistance to protect against sudden load changes and shocks.

Product Applications

The Loading Idler Conveyor System is versatile and can be applied in various industries:

• Mining: Efficiently transport ores, coal, and other bulk materials.
• Cement: Handle raw materials and finished products in cement plants.
• Steel: Move steel products and by-products within steel mills.
• Power Generation: Transport fuel and ash in power plants.
• Agriculture: Convey grains, seeds, and other agricultural products.
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Development Trends:

• Automation: Increasing use of automated systems for improved efficiency.
• Eco-Friendly Designs: Emphasis on reducing energy consumption and environmental impact.
• Smart Technology: Integration of sensors and IoT for real-time monitoring and maintenance.

Production Processes

Our production process ensures high-quality and reliable products:

1.Use automatic pipe cutting machine to cut steel pipe which for making conveyor roller specially into fixed length. This type of steel pipe is more precise than seamless steel pipe and ordinary straight seam steel pipe and can reduce conveyor roller’s run out.
2.Turning steel pipe inside diameter to install bearing housing
3.Welding bearing housing
4.Mill conveyor roller shaft with flat or groove end
5.Mill circlip groove on conveyor roller shaft
6.Press assemble conveyor roller labyrinth seals and bearing.We will choose TK labyrinth seals which have great advantage in dust proof and water proof and high quality raw material of ABS,Nylon,Hdpe,Polyurethane and so on.
7.Surface Treatment: Anti-corrosion treatments are applied to enhance durability.
8.Quality Control: Rigorous testing is conducted to ensure each product meets our high standards.
9.Packaging: Products are carefully packaged to prevent damage during transportation.

Company Introduction

Cangzhou Idler Conveyor Machinery Co., Ltd was established in 1980 and has grown to become a leading manufacturer in the conveyor industry. Located in the Industrial Zone, Yanshan County, Hebei Province, China, our facility spans 25,000 square meters and is just 200 km from Xingang, Tianjin, providing excellent transportation links.

We have a workforce of 186 employees, including 20 senior engineers and 40 technicians. Our company prides itself on its sophisticated production and testing equipment, as well as a comprehensive quality control system. Our products, including conveyor rollers, idlers, pulleys, and more, are renowned for their quality and reliability, with exports to countries such as Japan, Saudi Arabia, the USA, Russia, and Brazil.

Logistics and Packaging

Packaging Options:

• Wooden Crates: For secure and stable shipping.
• Cartons: For lighter and more compact items.
• Foam Padding: To protect against shocks and vibrations.
• Waterproof Packaging: To prevent damage from moisture.
• Custom Packaging: Tailored solutions to meet specific needs.

Logistics Options:

• Sea Freight: Cost-effective solution for large shipments.
• Air Freight: Fast delivery for urgent orders.
• Land Transport: Reliable for regional deliveries.
• Multi-Modal Shipping: Combines different transport methods for efficiency.
• Express Services: Quick delivery for urgent requirements.
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Why Choose Us

1. Experience: Over 40 years of expertise in the conveyor industry.
2. Quality: High standards of manufacturing and quality control.
3. Innovation: Continuous improvement and adoption of advanced technologies.
4. Customization: Tailored solutions to meet specific customer needs.
5. Global Reach: Extensive export network and international customer base.

OEM Services

At Cangzhou Idler Conveyor Machinery Co., Ltd, we offer OEM/ODM services to provide customized solutions that meet your unique requirements. Whether you need specific designs, materials, or dimensions, our team is dedicated to delivering high-quality, bespoke products.

FAQ

1. What is the load capacity of the loading idler conveyor system?

   • Our idler conveyor systems can handle loads up to 2000 kg/m, depending on the specific model and configuration.

2. What materials are used in the construction of the idlers?

   • We use high-strength steel and stainless steel to ensure durability and resistance to wear.

3. Can the conveyor system be customized for different applications?

   • Yes, we offer customizable options to suit various applications and operational requirements.

4. What is the typical lead time for manufacturing and delivery?

   • The lead time varies depending on the order size and customization. Generally, it ranges from 4 to 6 weeks.

5. Do you provide after-sales support?

   • Yes, we offer comprehensive after-sales support, including installation guidance and maintenance services.

Contact Us

For more information or to discuss your specific requirements, please contact us at:

Email: angie@idlerchina.com

We look forward to collaborating with you and providing solutions that enhance your operations.