conveyor idler set

conveyor idler set

conveyor idler set

1.Excellent wear resistance 2.Free sample 3.Long lifetime 4.Customizable sizes to suit a variety of applications

Product Introduction

Welcome to Cangzhou Idler Conveyor Machinery Co., Ltd, a leading manufacturer of conveyor idler sets tailored to meet the needs of various industries worldwide. With a history dating back to 1980, our company has established itself as a trusted name in the production of high-quality conveyor components, ensuring efficiency and reliability in material handling processes.

Conveyor idler sets are essential components in the bulk material handling industry. They provide support and guidance to conveyor belts, ensuring smooth and efficient transportation of materials. Our conveyor idler sets are designed with precision engineering and manufactured using top-grade materials to withstand the harshest conditions, making them ideal for use in mining, steel, cement, power, harbor, chemical, grain industries, and more.

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Product Specifications

Product Parameters

Parameter Value
Idler Diameter (mm) 76, 89, 102, 114,127,152
Idler Length (mm) 200-3500
Bearing Type Deep Groove Ball Bearing
Shaft Diameter (mm) 20, 25, 30,35,40,45
Material Carbon Steel, Stainless Steel
Coating Galvanized, Powder Coated

Physical and Chemical Properties

Property Value
Density (g/cm³) 7.85
Tensile Strength (MPa) 370-450
Yield Strength (MPa) 235-275
Elongation (%) 20-30
Hardness (HB) 120-160

Mechanical Performance

  1. High Load Capacity: Our conveyor idler sets are designed to handle heavy loads efficiently, ensuring continuous operation without frequent maintenance.
  2. Durability: Made from high-quality materials such as carbon steel and stainless steel, our idlers resist wear and corrosion, extending their service life.
  3. Smooth Operation: The precision-engineered bearings and shafts ensure minimal friction, resulting in smooth and quiet operation.
  4. Impact Resistance: The robust construction of our idler sets allows them to absorb impacts, making them suitable for harsh environments.
  5. Low Maintenance: Designed for easy installation and low maintenance, our idlers reduce downtime and operational costs.

Product Applications

  1. Mining Industry: Our conveyor idler sets are ideal for transporting minerals and ores, providing reliable performance even in the toughest conditions.
  2. Steel Industry: Ensuring smooth and efficient transportation of heavy steel products, our idlers withstand high temperatures and heavy loads.
  3. Cement Industry: Designed to handle abrasive materials like clinker and limestone, our idlers ensure continuous and efficient operation.
  4. Power Plants: Our products are used in coal and ash handling systems, ensuring uninterrupted power generation.
  5. Harbors: Suitable for bulk material handling in ports, our idlers ensure the safe and efficient transfer of goods.
  6. Chemical Industry: Resistant to corrosive materials, our idlers are perfect for chemical processing plants.
  7. Grain Industry: Ensuring the smooth transportation of grains, our idlers prevent product loss and contamination.
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Manufacturing Process

Our state-of-the-art manufacturing process ensures the highest quality conveyor idler sets. It includes:

1.Use automatic pipe cutting machine to cut steel pipe which for making conveyor roller specially into fixed length. This type of steel pipe is more precise than seamless steel pipe and ordinary straight seam steel pipe and can reduce conveyor roller’s run out.
2.Turning steel pipe inside diameter to install bearing housing
3.Welding bearing housing
4.Mill conveyor roller shaft with flat or groove end
5.Mill circlip groove on conveyor roller shaft
6.Press assemble conveyor roller labyrinth seals and bearing.We will choose TK labyrinth seals which have great advantage in dust proof and water proof and high quality raw material of ABS,Nylon,Hdpe,Polyurethane and so on.
7.Surface Treatment: Anti-corrosion treatments are applied to enhance durability.
8.Quality Control: Rigorous testing is conducted to ensure each product meets our high standards.
9.Packaging: Products are carefully packaged to prevent damage during transportation.

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Factory Introduction

Cangzhou Idler Conveyor Machinery Co., Ltd is located in the Industrial Zone of Yanshan County, Hebei Province, just 200 km away from Xingang, Tianjin. Our company spans an area of 25,000 square meters and boasts total assets of 35.68 million yuan. With a team of 186 staff members, including 20 senior engineers and 40 technicians, we have established a complete and effective quality control system.

Equipped with sophisticated production and testing equipment, we ensure that every product we manufacture meets the highest standards of quality. Our products enjoy a strong reputation both domestically and internationally, thanks to our commitment to innovation and customer satisfaction.

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Packaging

  1. Wooden Crate Packaging: Ensures protection against impacts during transportation.
  2. Carton Packaging: Suitable for smaller components and accessories.
  3. Foam Filling Packaging: Provides additional cushioning to prevent damage.
  4. Waterproof and Moisture-Proof Packaging: Protects products from environmental damage.
  5. Custom Packaging: Tailored solutions to meet specific customer requirements.
  6. International Standard Packaging: Complies with global shipping standards to ensure safe delivery.
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Logistics

  1. Sea Freight: Cost-effective solution for bulk shipments.
  2. Air Freight: Fast delivery for urgent orders.
  3. Land Transport: Reliable and flexible option for regional deliveries.
  4. Multimodal Transport: Combines different modes of transport for efficient logistics.
  5. Courier Services: Ideal for smaller, time-sensitive shipments.

Why Choose Us

  1. Experience and Expertise: Over 40 years of experience in the industry, combining scientific research, production, processing, and sales.
  2. Comprehensive Quality Control: A complete and effective quality control system ensures the highest product standards.
  3. Advanced Equipment: State-of-the-art production and testing equipment guarantee precision and reliability.
  4. Skilled Workforce: A dedicated team of engineers and technicians ensures top-notch product quality.
  5. Global Reach: Our products are exported to numerous countries, enjoying a strong reputation worldwide.
  6. Customer-Centric Approach: We prioritize customer satisfaction by offering high-quality products at reasonable prices and excellent after-sales service.

OEM/ODM Services

Cangzhou Idler Conveyor Machinery Co., Ltd offers extensive OEM/ODM services to cater to the specific needs of our clients. Whether you require customized designs, unique specifications, or special finishes, our experienced team is here to deliver tailored solutions. We work closely with our clients to understand their requirements and provide products that meet their exact needs.

Frequently Asked Questions (FAQ)

  1. What materials are your conveyor idler sets made of? Our idlers are made from high-quality carbon steel and stainless steel to ensure durability and resistance to wear and corrosion.

  2. Can you customize conveyor idler sets according to specific requirements? Yes, we offer OEM/ODM services and can customize idlers based on your specifications.

  3. What industries are your conveyor idler sets suitable for? Our idlers are widely used in mining, steel, cement, power, harbor, chemical, and grain industries, among others.

  4. How do you ensure the quality of your products? We have a complete quality control system in place, including rigorous testing and inspection processes to ensure every product meets our high standards.

  5. What are your packaging options? We offer various packaging options, including wooden crates, cartons, foam filling, waterproof and moisture-proof packaging, and custom solutions.

Contact Us

Are you looking for high-quality conveyor idler sets for your material handling needs? Look no further! Cangzhou Idler Conveyor Machinery Co., Ltd is your trusted partner for reliable and efficient conveyor components.

Contact us today to discuss your requirements and explore how we can work together to enhance your operations. Reach out to us at angie@idlerchina.com and let's build a long-term, mutually beneficial partnership.


With powerful financial strength, advanced management concepts, a strict quality control system, and excellent after-sales service, we are eager to develop together with you hand in hand. Adhering to the concept of "Faith First, Clients Uppermost," our mission is to offer high-quality products and perfect after-sales service at a reasonable price. We sincerely hope to establish a long-term cooperation relationship with you on the basis of reciprocity and mutual benefit and common development!

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