idler roller for belt conveyor
idler roller for belt conveyor
Idler Roller for Belt Conveyor - Product Introduction
Welcome to Cangzhou Idler Conveyor Machinery Co., Ltd., your trusted partner in high-quality conveyor components. Established in 1980, our company specializes in the design, production, and supply of a wide range of conveyor parts, including the crucial idler rollers for belt conveyors. With over four decades of experience, we combine scientific research, advanced production techniques, and exceptional customer service to deliver top-notch products tailored to meet global industrial needs.
Product Introduction
Idler rollers are fundamental components in conveyor systems, providing support and reducing friction as the conveyor belt moves. Our idler rollers are engineered for high performance, durability, and reliability, making them ideal for various industries such as mining, steel, cement, power, and chemical processing. At Cangzhou Idler Conveyor Machinery Co., Ltd., we utilize state-of-the-art technology and high-quality materials to manufacture idler rollers that can withstand harsh operating conditions and deliver optimal performance over extended periods.
Our idler rollers are designed with precision to ensure smooth belt operation and minimize downtime. They come in various types and configurations, including flat, trough, and return rollers, to suit different conveyor systems and applications. With a commitment to excellence and a focus on customer satisfaction, we provide idler rollers that enhance conveyor efficiency and longevity.
Product Specifications
Table 1: Basic Specifications
| Specification | Value |
|---|---|
| Roller Diameter | 50 mm to 219 mm |
| Roller Length | 300 mm to 3000 mm |
| Roller Material | Steel, Stainless Steel, Rubber |
| Bearing Type | Deep Groove Ball Bearing |
| Load Capacity | Up to 5000 kg |
| Operating Temperature | -20°C to 60°C |
Table 2: Performance Parameters
| Parameter | Value |
|---|---|
| Rotational Speed | Up to 600 RPM |
| Noise Level | ≤ 60 dB |
| Belt Width | 300 mm to 2400 mm |
| Belt Speed | 0.5 m/s to 5 m/s |
| Friction Coefficient | ≤ 0.03 |
| Service Life | ≥ 5 years |
Table 3: Material Properties
| Material | Property |
|---|---|
| Steel | Yield Strength: ≥ 250 MPa |
| Stainless Steel | Corrosion Resistance: High |
| Rubber | Hardness: 60-70 Shore A |
Physical and Chemical Properties
Our idler rollers are crafted from high-quality materials to ensure optimal physical and chemical properties. The steel rollers feature excellent yield strength, ensuring they can handle significant loads. Stainless steel rollers offer superior corrosion resistance, making them suitable for harsh environments. The rubber components are designed with appropriate hardness to balance flexibility and durability.
Mechanical Performance
- Durability: Our idler rollers are engineered to resist wear and tear, providing long-lasting performance even in demanding conditions.
- Load Capacity: Designed to support heavy loads, our rollers enhance the stability and reliability of conveyor systems.
- Low Friction: The precision engineering and high-quality bearings reduce friction, leading to smoother belt operation and less energy consumption.
- Noise Reduction: Our rollers are designed to operate quietly, reducing noise pollution in the workplace.
Applications
- Mining Industry: Handles bulk materials such as coal, ores, and minerals efficiently.
- Steel Industry: Supports the transportation of steel products and by-products.
- Cement Industry: Ideal for moving raw materials and finished products in cement plants.
- Power Plants: Facilitates the transportation of coal and other materials within power generation facilities.
- Chemical Processing: Ensures safe and reliable movement of chemicals and raw materials.
Manufacturing Process
Our idler rollers are produced using a sophisticated manufacturing process that includes:
Step 1:Use automatic pipe cutting machine to cut steel pipe which for making conveyor roller specially into fixed length.
This type of steel pipe is more precise than seamless steel pipe and ordinary straight seam steel pipe and can reduce conveyor roller’s run out.
Step 2: Turning steel pipe inside diameter to install bearing housing
Step 3: Welding bearing housing
Step 4: Mill conveyor roller shaft with flat or groove end
Step5: Mill circlip groove on conveyor roller shaft
Step 6: Press assemble conveyor roller labyrinth seals and bearing.We will choose TK labyrinth seals
which have great advantage in dust proof and water proof and high quality raw material of ABS,Nylon,Hdpe,Polyurethane and so on.
Our Factory
Cangzhou Idler Conveyor Machinery Co., Ltd. is located in the Industrial Zone, Yanshan County, Hebei Province, China, just 200 km from Xingang, Tianjin. Our factory spans 25,000 square meters and is equipped with advanced production and testing equipment. With 186 staff members, including 20 senior engineers and 40 technicians, we have the expertise and capacity to deliver high-quality products. Our comprehensive quality control system ensures that every product meets international standards.
Logistics and Packaging
Packaging Options:
- Wooden Crates: Provides robust protection during transit.
- Cartons: Suitable for smaller quantities or individual items.
- Foam Fillers: Prevents damage from impacts and vibrations.
- Waterproof Packaging: Shields against moisture and environmental factors.
- Custom Packaging: Tailored to specific requirements and international standards.
Logistics Options:
- Sea Freight: Cost-effective for large shipments.
- Air Freight: Fast delivery for urgent orders.
- Land Transport: Reliable for regional deliveries.
- Multimodal Transport: Combines different transportation methods for efficiency.
- Courier Services: For small and urgent deliveries.
Why Choose Us
- Experience: Over 40 years in the industry, combining scientific research, production, and sales.
- Expertise: Equipped with advanced technology and a skilled workforce.
- Quality: Comprehensive quality control system and international standards.
- Global Reach: Products exported to numerous countries worldwide.
- Customer Focus: Commitment to high-quality products and exceptional after-sales service.
OEM/ODM Services
Cangzhou Idler Conveyor Machinery Co., Ltd. offers OEM and ODM services to meet specific customer requirements. We work closely with clients to customize idler rollers according to their unique needs, ensuring that our products fit seamlessly into their conveyor systems.
FAQ
-
What is the typical lifespan of your idler rollers?
- Our idler rollers have a service life of at least 5 years, depending on operating conditions.
-
Can you provide custom sizes for idler rollers?
- Yes, we offer customized sizes and specifications to meet specific requirements.
-
What materials are used in your idler rollers?
- We use high-quality steel, stainless steel, and rubber for durability and performance.
-
Do you offer international shipping?
- Yes, we provide shipping options worldwide, including sea, air, and land transport.
-
What is your warranty policy?
- We offer a standard warranty on our products, covering manufacturing defects and performance issues.
Contact Us
We invite global buyers to partner with Cangzhou Idler Conveyor Machinery Co., Ltd. for your conveyor component needs. Our team is ready to provide you with high-quality products and exceptional service. For inquiries and orders, please contact us at angie@idlerchina.com. We look forward to building a successful business relationship with you.
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