conveyor belt conveyor idler roller

Product Introduction

Cangzhou Idler Conveyor Machinery Co., Ltd. is proud to present our top-of-the-line conveyor belt idler rollers, essential components in the material handling industry. These rollers are designed to support and guide the conveyor belt along the path, ensuring smooth and efficient transportation of materials. Our idler rollers are built with precision engineering and high-quality materials, providing durability, reduced maintenance costs, and enhanced operational efficiency.

Conveyor belt idler rollers are vital for industries such as mining, steel, cement, and power generation, where they help in the seamless transportation of bulk materials. They play a crucial role in reducing friction, preventing belt sagging, and ensuring the belt remains aligned throughout its journey. Our rollers are designed to withstand harsh environments and heavy loads, making them suitable for a wide range of applications.

Product Parameters Table

Physical and Mechanical Properties

• Material Strength: Our idler rollers are made from high-quality steel that offers excellent resistance to wear and impact, ensuring long-lasting performance even in demanding environments.

• Corrosion Resistance: The rollers are treated with anti-corrosive coatings that protect them from rust and other environmental factors, extending their lifespan and reducing maintenance requirements.

• Precision Engineering: With advanced manufacturing processes, our rollers maintain tight tolerances and precise dimensions, ensuring smooth operation and minimal vibration.

• Load Capacity: Designed to support heavy loads, our rollers can handle materials up to 2500 kg, making them suitable for various industrial applications.

Product Applications

1. Mining Industry: Our conveyor belt idler rollers are extensively used in mining operations to transport coal, minerals, and other bulk materials efficiently. Their robust design ensures they can withstand the harsh conditions of mining environments.

2. Steel Industry: In steel plants, our idler rollers facilitate the movement of raw materials and finished products, contributing to streamlined production processes.

3. Cement Industry: The rollers are integral to cement production, aiding in the smooth transportation of raw materials and clinker throughout the plant.

4. Power Generation: In power plants, our rollers ensure the efficient handling of coal and other fuels, playing a crucial role in the energy production process.

5. Ports and Terminals: Our idler rollers are used in port facilities for the rapid and efficient loading and unloading of cargo, enhancing operational efficiency.

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Product Process and Production Flow

1.Use automatic pipe cutting machine to cut steel pipe which for making conveyor roller specially into fixed length. This type of steel pipe is more precise than seamless steel pipe and ordinary straight seam steel pipe and can reduce conveyor roller’s run out.
2.Turning steel pipe inside diameter to install bearing housing
3.Welding bearing housing
4.Mill conveyor roller shaft with flat or groove end
5.Mill circlip groove on conveyor roller shaft
6.Press assemble conveyor roller labyrinth seals and bearing.We will choose TK labyrinth seals which have great advantage in dust proof and water proof and high quality raw material of ABS,Nylon,Hdpe,Polyurethane and so on.
7.Surface Treatment: Anti-corrosion treatments are applied to enhance durability.
8.Quality Control: Rigorous testing is conducted to ensure each product meets our high standards.
9.Packaging: Products are carefully packaged to prevent damage during transportation.

Our Factory

Cangzhou Idler Conveyor Machinery Co., Ltd. was founded in 1980 and is located in the Industrial Zone, Yanshan County, Hebei Province, China. Our factory covers an area of 25,000 square meters and is equipped with state-of-the-art production and testing equipment. With 186 staff members, including 20 senior engineers and 40 technicians, we have established a complete and effective quality control system that ensures our products meet the highest standards.

Logistics and Packaging

• Wooden Packaging: Provides sturdy protection for large shipments, ensuring safe transit.

• Carton Packaging: Ideal for smaller orders, offering lightweight and cost-effective protection.

• Foam-Filled Packaging: Provides extra cushioning for sensitive components, reducing the risk of damage.

• Waterproof and Moisture-Proof Packaging: Protects products from environmental factors during transport.

• Custom Packaging: Tailored solutions to meet specific customer requirements.

• International Standard Packaging: Ensures compliance with global shipping regulations.

• Sea Freight: Cost-effective option for bulk shipments over long distances.

• Air Freight: Fastest method for urgent deliveries across the globe.

• Land Transport: Reliable solution for domestic and cross-border shipments.

• Multimodal Transport: Combines different transportation modes for optimized delivery.

• Courier Services: Ideal for small, time-sensitive packages.

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Why Choose Us

• Established Expertise: With over 40 years in the industry, we have honed our skills and expertise to provide top-quality products.

• Innovative Solutions: Our team of engineers is dedicated to developing innovative solutions that meet the evolving needs of our customers.

• Global Reach: Our products are exported to countries around the world, including Japan, Saudi Arabia, the United States, and more.

• Quality Assurance: We adhere to strict quality control measures, ensuring every product meets our high standards.

• Customer-Centric Approach: We prioritize our clients' needs and strive to provide exceptional customer service.

OEM/ODM Services

Cangzhou Idler Conveyor Machinery Co., Ltd. offers comprehensive OEM and ODM services, allowing our customers to customize products to their specific requirements. Our team works closely with clients to ensure their unique needs are met, from design to production.

Frequently Asked Questions

1. What materials are used in your idler rollers?
   We use high-quality steel and deep groove ball bearings for durability and smooth operation.

2. Can you customize the rollers to fit my conveyor system?
   Yes, we offer OEM and ODM services to tailor our products to your specific needs.

3. What is the typical lead time for orders?
   Lead times vary depending on the order size and specifications, but we strive to deliver products as quickly as possible.

4. How do you ensure the quality of your products?
   We have a comprehensive quality control system in place, with rigorous testing at every stage of production.

5. What are your payment terms?
   We offer flexible payment terms to accommodate our customers' needs.

Contact Us

For more information or to place an order, please contact Cangzhou Idler Conveyor Machinery Co., Ltd. at angie@idlerchina.com. We look forward to partnering with you and providing top-quality conveyor solutions for your business.